LU-1200 Vertical 5-axis machining center, high precision and high efficiency, HSK63 tool specification
Basic Info
| Number |
Name |
Number |
Name |
| 1 |
HEIDENHAIN TNC_640 controller
|
16 |
Machine cleaning air gun |
| 2 |
Spindle speed 12000rpm(HSK63A)/8000rpm(HSK100A) |
17 |
Full cover sheet metal |
| 3 |
Air conditioning system for electrical box |
18 |
Working table large plate surface Ø1150mm |
| 4 |
Spindle oil cooler |
19 |
Front door/tool magazine door safety switch |
| 5 |
Spindle air curtain dustproof system |
20 |
30T automatic tool changer |
| 6 |
Programmable air blowing outside the spindle
|
21 |
Three-axis roller guideway |
| 7 |
Ring water spray system |
22 |
Three-axis hollow oil-cooled screws |
| 8 |
Chip removal machine + chip storage car |
23 |
X/Y/Z/A/C three-axis optical scale |
| 9 |
Machine cleaning water gun
|
24 |
Thermal temperature rise compensation system |
| 10 |
Z-axis brake motor system |
25 |
Knife length measurement |
| 11 |
Working light |
26 |
Workpiece measurement |
| 12 |
Warning light |
27 |
Ball gauge for calibration |
| 13 |
Automatic power-off system |
28 |
Table center correction |
| 14 |
Electrical box air-conditioning system |
29 |
Mechanical and electrical operation manual (electronic file) |
| 15 |
Collision prevention software |
|
|
| Item |
Unit |
LU-1200A |
LU-1200B |
| X-axis travel |
mm |
1100 |
| Y-axis travel |
mm |
1370+380 |
| Z-axis travel |
mm |
800 |
| Distance from spindle nose to table surface |
mm |
220-1020 |
150~950 |
| Table size |
mm |
ψ1150x900W |
| Table load |
KG |
2000 |
| X/Y/Z axis rapid traverse |
m/min |
48/48/48 |
| X/Y/Z axis cutting feed |
m/min |
0.001-20 |
| A-axis rotation angle |
degree |
±120° |
| C-axis rotation angle |
degree |
±360° |
| A-axis fastest speed |
Rpm |
26 |
| C-axis speed |
Rpm |
50 |
| Spindle drive type |
|
Direct(Standard) |
Direct(Standard) |
| Spindle speed |
Rpm |
12000 |
8000 |
| Spindle power |
Kw |
30/38 |
27/32 |
| Spindle torque |
Nm |
123 |
400 |
| Tool shank specification |
|
HSK 63A |
HSK 100A |
| Tool shank specification |
Pcs |
32 |
24 |
| Tool change mode |
|
DRUM |
| Maximum tool diameter (without neighbor) |
Mm |
φ75/φ125 |
ψ125/ψ200 |
| Maximum tool length |
Mm |
300 |
400 |
| Max. tool weight |
Kg |
7 |
15 |
| Controller |
HEIDENHAIN |
TNC-640 |
| Chip conveyor |
|
chain |
| Machine footprint (LxWxH) |
mm |
5600×2980×4196 |
| Machine weight |
kg |
32000 |
This machine bed, column, spindle box and other key components are used Meehanna (dense baking) castings, stable organization, permanent quality. Casting after finite element analysis computer calculation analysis, reasonable structural strength and strengthening rib collocation, to provide high mechanical rigidity. The casting material grade is GC-275, the casting structure adopts one-piece molding technology, box structure, and the machining adopts our large pentahedron machining machine, which can complete the machining in one clamping, and the machine tool has high rigidity, high strength, and excellent geometrical positioning accuracy. And can ensure the long-term stability and high precision of the machine tool.
Note: Meebake castings casting process control with its application
Meehanite Metal Casting: Meehanite Metal Casting undergoes a series of strict casting process control, such as the control of graphite carbon (GC) and combined carbon (CC) content in the iron material, the control of the metallurgical quality of the molten iron, i.e., the cleanliness and the control of the degree of subcooling (Under Cooling degree). After CA-SI inoculation, and then do the wedge value (Wedge Value) of the control; do 5 elements, alloying elements and nitrogen (N) content control, etc., in the casting is very easy to obtain the expected Polaroid iron base and graphite distribution, and enhance the mechanical properties.
In order to prevent deformation after processing, the castings are thoroughly annealed, which is conducive to the elimination of internal stress.
Application of GC40(GC275)
Dense baking GC40 type is most suitable for casting homogeneous castings with a thickness of 10-15mm. This type of material has dense organization, good strength, proper hardness, low friction coefficient and self-lubrication, so after surface quenching treatment, it is widely used in the workpieces where the friction of metal surfaces with each other causes thermal shock, such as the body of the tool machine, the headstock, the table and the cylinder liner, etc. It has a wide range of applications.
2. LU-1200 overhead crane type 5-axis machine series adopts the high rigidity structure of U-shape base with bilateral support for A and C axis rotary table, together with the standard straight-junction high-speed spindle, powerful roller-type linear slideway and 3-axis precision optical ruler and other high-quality parts. It achieves five-axis high-precision simultaneous control of X, Y, Z, A, and C axes, and easily accomplishes a variety of complex machining tasks such as milling, drilling, tapping, beveling, helical surface machining, and irregular surface machining.
Strong gantry structure
Highly rigid overhead crane design
Y-axis equipped with powerful servo motor + twin-screw drive
Y-axis synchronized precision center of mass rapid drive
High torque and high precision AC axis rotary table
Optimum drainage and chip removal
Maximum machining range
Minimum footprint
3. The operating door can be opened wide for free access to the machining area, the entire machining process can be clearly observed through a large glass window, and the table and tool magazine, as well as the chip removal system, can be easily accessed and operated. The table can be loaded and unloaded by overhead crane and has a movable ceiling.
4. The main prerequisites for the best precision and the best surface quality of the workpieces are the rigidity of the machine and the stability of the various components. Small workpieces can be easily loaded manually on the fully linked rotary table.
5. State-of-the-art direct-junction spindles, direct-drive rotary C-axes and oscillating A-axes, as well as the robust machine structure support economical and precise machining with high-speed tools.
6. State-of-the-art spindle technology with full torque output in the low speed range, highly stable hybrid ceramic spindle bearings, and thermostatic cooling of the spindle housing by means of a refrigeration unit to ensure constant spindle temperature throughout the entire operation.
7. The latest generation of HEIDENHAIN TNC-640 CNC control system and the clearly structured operator panel make the LU-1200 a safe and user-friendly machining center.
High quality stainless steel operating panel
Bright LEDs clearly show the machine functions in operation.
offers the most complete 5-axis simultaneous high-efficiency cutting function.
Dynamic collision monitoring function provides real-time protection against possible collisions of components in the workspace.
Intelligent Adaptive Control optimizes cutting accuracy, surface quality and efficiency.
8.The LU-1200 series tool spindle is designed for high performance machining. High performance and high torque can be realized even under high speed conditions. Precise, efficient, and suitable for high performance cutting field. Cooling system through the spindle center. The spindle has an oil cooling unit which ensures temperature stability and spindle stability. This feature results in very precise machining as it minimizes the thermal influence on the spindle.
9. The crossbeam and saddle spindle head is above the gantry type slideway and is driven by powerful dual motors like an overhead crane. This unique design has the following performance: Y-axis dual servo synchronized control technology with synchronized control accuracy values.
10.Rapid displacement X/Y/Z: 48/48/48m/min.
11.Dual servo simultaneous control technology
has dual motors powerful power for fast cutting.
XYZ three-axis motion quality is fixed, so the machining parameters are safe.
Y-axis excellent synchronization, Y and V can be synchronized servo drive within 5u, beam movement to ensure minimum rotary swing error.
Axial feed and machining speed is greatly increased, effectively improving processing efficiency.
five-axis machining continuous turning, chips and cutting fluid exclusion clean easily.
has the double effect of fast cutting and precision positioning.
12.A and C axes adopt direct-drive motor with angle decoder to drive the rotary table, which is more excellent than the traditional worm gear structure in terms of power transmission efficiency and performance of reducing power consumption.
High degree of freedom in the working area.
High table load (up to 2000 kg).
No debris accumulation on the table surface
Oscillating A-axis and rotating C-axis in the workpiece (U-shape)
Torsion prevention by double drive correction.
13.IDD is the best design for heat source isolation. The heat source isolation design of the spindle straight junction reduces thermal displacement and improves the accuracy and life of the spindle. Heat insulated coupling design between motor and spindle, the whole spindle can choose the oil temperature cooling control, can get higher precision control. The motor and spindle are directly driven without the noise, backlash, and vibration problems of belt or gear drives. The motor and spindle are directly coupled to enhance the efficiency of the motor, and the rotational speed is detected directly from the motor shaft, so that high quality and rigid tapping can be obtained.
14. Chips generated in the machining area can be properly handled, and the sidewalls with a large inclination angle can guide the chips to the bottom of the machine. In terms of the chip removal function, a very simple and efficient chip removal mechanism is designed. Chips are carried by a large amount of cutting fluid from the chip flushing device to the tracked chip conveyor at the front of the machine, and then discharged to the chip accumulator on the right side of the machine by the tracked chip conveyor, so that the user can conveniently and simply clean up the chips.
15.LU-1200 5-axis machining center is subjected to dynamic cutting test according to NAS979 standard to check the high precision performance of the machine.
16. The machining program cannot be started when the safety door is not closed to ensure the safety of the operator. When the safety door is opened during machining, the machining program is suspended to protect the operator's safety.
The machine is equipped with high-brightness working lamps, which are convenient for the operator to load and unload workpieces, measurements and other work.
The working lamps are dustproof, waterproof and explosion-proof.
The oblique light field function of the work lamp can concentrate the light source to the processing area.
VMC Machine Center Features: High quality resin sand Taiwan spindle Taiwan ball screw and locking nut Taiwan pressure cylinder Taiwan linear railway Japanese NSK bearing germany R+W coupling Automatic lubrication system Chip conveyor at optional.
Machine Center Application: This VMC is suitable for mechanical processing and mold making .And it can adapt to the processing requirement from rough machining to finish machining .It can also finish many working procedures like milling ,drilling ,tapping ,boring ,etc.
1. What is your product range?
A : We specialized in Vertical Machining Center, CNC Lathe, Milling Machines, Lathes, Drilling Machines, Saws, Shapers and so on.
2:What kind of controllers do you use on machines?
A :Siemens, GSK, Fanuc, Syntec etc. You can choose as your request.
3. What is your trade terms?
A : EXW, FOB, CFR and CIF all acceptable.
4 : How can I choose the most suitable machines ?
A : Please tell me model or technical parameter you need, tell us what you want to do by using CNC machining center, we can provide machine with the best price and quality.
You can also send us product pictures and we will choose the most suitable machine for you.
5: What's the payment terms ?
A : T/T ,30% deposit when order ,70% balance payment before shipment ; Irrevocable LC at sight.
6. What about the after sale service?
A:We provide one year warranty, if any parts broken, we will send you a new one for free.
7.Before sending me an inquiry on our machine, it is better for you to provide me the following information?
1)Your metal workpiece size. Because in our factory, we have different models according to working area.
2)Your workpiece materials.
Aluminum/Steel/Iron/Titanium Alloy?
3) You also can send us the drawing of your workpiece, so that we can have a moe careful check and give your more accurate suggestions.
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