1. This machine bed, column, spindle box and other key components are used Meehanna (dense baking) castings, stable organization, permanent quality. Casting after finite element analysis computer calculation analysis, reasonable structural strength and strengthening rib collocation, to provide high mechanical rigidity. The casting material grade is GC-275, the casting structure adopts one-piece molding technology, box structure, and the machining adopts our large pentahedron machining machine, which can complete the machining in one clamping, and the machine tool has high rigidity, high strength, and excellent geometrical positioning accuracy. And can ensure the long-term stability and high precision of the machine tool.
Note: Meebake castings process control with its application
Meehanite Metal Casting undergoes a series of strict casting process control, such as the control of graphite carbon (GC) and combined carbon (CC) content in the iron material, the control of the metallurgical quality of the molten iron, i.e., the cleanliness and the control of the degree of subcooling. After CA-SI inoculation, and then do the wedge value of the control; do 5 elements, alloying elements and nitrogen (N) content control, etc., in the casting is very easy to obtain the expected Polaroid iron base and graphite distribution, and enhance the mechanical properties.
In order to prevent deformation after processing, the castings are thoroughly annealed, which is conducive to the elimination of internal stress.
Application of GC40(GC275)
Dense baking GC40 type is most suitable for casting homogeneous castings with a thickness of 10-15mm. This type of material has dense organization, good strength, proper hardness, low coefficient of friction and self-lubrication, so after surface quenching treatment, it is widely used in the workpieces where the friction of metal surfaces with each other causes thermal shock, such as the body of the tool machine, the headstock, the table and the cylinder liner, etc. It has a wide range of uses.
2. The LU series enters the new realm of 5-axis. Whether it's technical precision, high efficiency, or modern control technology, the LU series has it all, with the best performance ratio.
3. LU-400 series, the basis of the design concept is to improve the high quality of powerful 5-axis machining through standardization and simple and reliable structure, excellent machining performance, and to provide customers with economical 5-axis machining equipment in a highly competitive market.
4. Efficient production means, equipped with high-performance control system, with high-speed contour control ability, in the shortest processing time, to obtain the best surface accuracy. High dynamic performance of the five-axis drive processing, can provide processing and production of complex workpieces to meet the demand for five-axis machining.
5.Easy access to the machining space, good chip removal, ergonomic design, servo drives, optical scale accuracy compensation in all axes, direct measuring systems, all included in the standard or optional equipment of the machine, this 5-axis machining center with CNC rotary table has outstanding performance in all machining areas.
6.The LU-400 5-axis machining center is designed with a high rigidity base to support single-swing B and C-axis rotations, and a cross slide design for the X/Y-axis to ensure optimum stability for machining accuracy and surface quality, providing customers with the highest production efficiency.
7.Extremely high efficiency: Suitable for 5-axis machining from simple to complex.
Extremely high precision: X/Y/Z axes + B and C axes are equipped with high-precision optical scales.Powerful milling spindle:Maximum torque 92 N.m with direct junction drive.
Rapid displacement X/Y/Z: 48/48/48m/min ; B/C axis rapid displacement 25/25rpm.
In very high level machining production, linear technology can improve machining efficiency and accuracy. This machine sets new standards with a stable and compact structure, high cutting speeds thanks to the use of high-tech components, and the best repeatability and best dynamic performance.
10.The advanced spindle design can greatly improve cutting efficiency and surface accuracy, especially suitable for mass production and precision machining needs.
11.The machine can be selected from the oil-water separation design, which can effectively separate the lubricating oil from the cutting fluid, preventing the cutting fluid from deteriorating due to mixing and affecting the machining quality.