Horizontal Machining Centers for Highly Stable Metal Processing

• Customization: Available
• After-sales Service: Online Support/Service at Customer Site
• Warranty: 14 Month
• Model NO.: HDE-125E
• Type: Meter Milling Machine
• Object: Tool/Hardware
• Structure: Bed type
• Milling Cutter Type: Three Blade Milling Cutter
• Milling Cutter Structure: Overall Welding Tooth
• Controlling Mode: CNC
• Automatic Grade: Automatic
• Precision: High Precision
• Certification: CE, ISO 9001, ISO 14000
• Condition: New
• Gross: 24500kg
• Spindle Speed Change: Belt Drive
• Tool Shank Type: Bt-50
• Transport Package: Wooden/Iron Bracket/Wooden Box
• Specification: 6400*5912*3600mm
• Trademark: Josen
• Origin: Changzhou, Jiangsu, China
• HS Code: 8457101000
• Production Capacity: 1000pieces/Year
• Package Size: 4000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 27000.000kg

Product Description

High processing Metal Machining Center in Factory Price, Horizontal Machining Center HDE-12E

Product Description

Basic Info

1. Basic specificatios&bsp;                                                                                        

Description / Machine Model	Unit	HDE-125E
Travel
X-axis travel	mm	2000
Y-axis travel	mm	1150
Z-axis travel	mm	1150
Distance from nose of spindle to table surface	mm	350-1150
Distance from spindle center to table top	mm	20-1170
Rail type		Linear Roller Slides (X, Y, Z)
Workbench
Table size(X*Y)	mm²	1250*1250
Table weight	kg	5000
B-axis indexing (continuous indexing)	mm	0.001
T-slot size (width X distance X number of slots)	mm	22*200*5
Spindle
Spindle speed	rpm	40-6000
Spindle taper		BBT#50(ISO50)
Number of spindle speed changes		Belt type
Feed rate
Rapid feed rate (X/Y/Z/B)	m/min	10/12/10/3rpm
Fastest cutting feed rate	mm/min	8000
Tool change system
Tool shank type		MAS403-BT50
Tool magazine capacity		30  (40)
Tool selection method		Automatic tool change
Tool change time	sec	(T to T)  10.5
Maximum tool diameter/neighboring empty diameter	mm	Ø110/Ø200
Maximum tool length	mm	350
Max. tool weight	kg	18
Motor
Spindle motor (continuous/30 min)	kW	15/18.5
Servo motor	kW	3.0/3.0/3.0/3.0
Total power supply	KVA	45
Cooling box
Cutting fluid capacity	liters	380
Lubricant tank capacity	liters	6
Machine accuracy
Positioning accuracy JIS B6338	mm	±0.005/300
Positioning accuracy VDI/DGQ3441	mm	0.015
Repeatable positioning accuracy JIS B6338	mm	±0.003/300
Repeat positioning accuracy VDI/DGQ3441	mm	0.010
System
Controller		FANUC 0I-MF
Other
Machine weight	kg	24000
Machine height	mm	3600
Floor space (L*W)	mm²	6400×5912

 

1. Spindle motor torque curve chart                                       

                                                             

 

1. System Standard Features                                                                                 

NO.	Function	FANUC 0i-MF  ( 5)	Remark
1	Absolute pulse coder	Standard configuration
2	Additional axes control	Standard configuration
3	Additional axes neglect	Standard configuration
4	Advanced preview control	Standard configuration
5	Auto comer override (G62)	Standard configuration
6	Actual speed display	Standard configuration
7	Actional spindle speed output	Standard configuration
8	Auto power off	Standard configuration
9	Axis detached	Standard configuration
10	Background editing	Standard configuration
11	Controller 3 axis	Standard configuration
12	Circular interpolation (G02,G03)	Standard configuration
13	10.4" LCD/MDI (Colour,Full key)	Standard configuration
14	Clock function	Standard configuration
15	Coordinate system setting	Standard configuration
16	Custom Macro B	Standard configuration
17	Cuter compensation C	Standard configuration
18	Canned cycle	Standard configuration
19	Conversational programming for machining center (CAP- 1)	Standard configuration
20	Counter set	Standard configuration
21	Collation stop	Standard configuration
22	Dwell	Standard configuration
23	Dry run	Standard configuration
24	Data protect switch	Standard configuration
25	Decimal point input	Standard configuration
26	Dynamic graphic display	Standard configuration
27	DNC or tape mode/ CNC	Standard configuration
28	Exact stop mode	Standard configuration
29	EIA/ISO auto recognition	Standard configuration
30	Extended part program editing	Standard configuration
31	External data input	Standard configuration
32	Federate override	Standard configuration
33	Graphic display	Standard configuration
34	Helical interpolation	Standard configuration
35	Handle interrupt	Standard configuration
36	Interlock	Standard configuration
37	Inch/Metric conversion	Standard configuration
38	Jog override	Standard configuration
39	Linear interruption (G01)	Standard configuration
40	Ladder monitor	Standard configuration
41	Load meter	Standard configuration
42	Manual handle feed 1 unit	Standard configuration
43	Machine lock	Standard configuration
44	Manual absolute	Standard configuration
45	MDI operation	Standard configuration
46	MDI operation B	Standard configuration
47	Mirror image	Standard configuration
48	Miscellaneous function lock	Standard configuration
49	Memory capacity	Standard configuration
50	Multi-language display	Standard configuration
51	Manual numeric command	Standard configuration
52	Manual tool length measurement	Standard configuration
53	Override cancel	Standard configuration
54	Offset No: 200	Standard configuration
55	Optional block skip	Standard configuration
56	Origin set	Standard configuration
57	Program restart	Standard configuration
58	Program number search	Standard configuration
59	Parts count display	Standard configuration
60	Pre-reading buffer (3 blocks)	Standard configuration
61	PLC switch	Standard configuration
62	Reference point return	Standard configuration
63	Reference point return check	Standard configuration
64	point return	Standard configuration
65	Rigid tapping	Standard configuration
66	Reader/Puncher interface 1	Standard configuration
67	Radius designation on arc	Standard configuration
68	Registered programs	Standard configuration
69	Run hour display	Standard configuration
70	Simultaneous controllable 3 axes	Standard configuration
71	Stored stroke check 1	Standard configuration
72	Stored pitch error compensation	Standard configuration
73	Skip function	Standard configuration
74	Single block	Standard configuration
75	Scaling	Standard configuration
76	S-4/S-5 output	Standard configuration
77	Spindle speed override	Standard configuration
78	Sequence number search	Standard configuration
79	Subprogram control	Standard configuration
80	Tool length compensation	Standard configuration
81	Variable: 100	Standard configuration
82	Work coordinate system (G54-G59)	Standard configuration
83	Work coordinate additional 48 sets	Standard configuration
84	Z-axes command cancel	Standard configuration
85	IC memory card interface 256M	Standard configuration
86	High speed & accuracy maching (AICC)(G5. 1Q1)	Standard configuration

 

1. &bsp; Geeral requirements and installation and commissioning&bsp;              

1.Foundation construction
(1) Solid, stable, vibration-proof foundation for machine accuracy basis.
(2) Foundation construction, installation place as far as possible away from the source of vibration, such as unavoidable, side should be excavated around the machine tool ground vibration-proof ditch to reduce vibration. To avoid installation in the temperature changes in drastic, direct sunlight, dusty places. Typical foundations are made of 20.68 Mpa (3000 psi) or stronger cement, appropriate pebbles, and a solid foundation.
Typical foundations are constructed of 20.68 MPa (3000 psi) or greater strength cement, properly graded pebbles, and compacted concrete 800 mm or greater in thickness (depending on the model, see the foundation plan for details), with 50 mm of Styrofoam placed around the foundation to provide sound, heat, and vibration absorption. Constructed according to the size of the machine's relevant anchor bolts. (For details, see the attached foundation plan).
(3) If the geology of the installation location of the machine does not have the required stability and strength, please ask a local civil engineering expert for assistance before proceeding with the foundation according to the foundation plan.
(4) Horizontal machining center foundation is generally welded, please cooperate with the customer to complete the foundation in advance. Reinforcing steel structure of foundation:
1) Reinforcing steel is erected from the foundation bolt box outwards.
2) The depth of the foundation varies from 800 to 1200 (depending on the local environment and civil engineering technician's judgment, please refer to the foundation plan for details), and 3 rows of reinforcement bars are erected, with an interval of 300mm between the two rows.
3) The diameter of rebar is about Φ12mm.
4) Pebbles were laid below and around the foundation to prevent the foundation from sliding and sinking due to soft soil.
5) Pave 50mm Polystyrene material around the foundation.
2.General requirements for machine tools
(1) Environmental requirements for equipment use
Maintaining a constant level of ambient temperature is essential for precision machining.
1) The usable ambient temperature should be 10ºC~40ºC, and the humidity should be 40~75% when the ambient temperature is 20ºC.
2) In order to keep the static accuracy of the machine within the specified range, the optimum ambient temperature should be 15ºC~25ºC, and the temperature difference should not exceed ±2ºC/24h.
(2) Power supply voltage: 3-phase, 380V, voltage fluctuation within ±10%, power supply frequency: 50HZ.
(3) If the use of regional voltage instability, the machine should be equipped with a regulated power supply to ensure the normal operation of the machine.
(4) The machine should be reliable grounding: grounding wire for copper wire, wire diameter should not be less than 10mm2, grounding resistance of less than 4 ohms.
(5) In order to ensure the normal working performance of the equipment, the air source compressed air if it does not meet the requirements of the air source, should be in the machine tool into the air before the addition of a set of air purification devices (dehumidification, de-oiling, filtration).
(6) Equipment away from direct sunlight, vibration sources and heat sources, away from high-frequency motor, welding machine, etc., so as to avoid machine failure or loss of machine accuracy.
3.Installation and commissioning

1. Please prefabricate reinforced concrete foundation, see attached foundation plan for details.
2. Please ask the buyer to pre-install the three-phase 380V power supply.

 

1. Documentation comes standard with the machine                                  

 

NO	Name and specification	QTY	Remarks
1	15" Toolbox	1	Adjustment Tools
2	FANUC Operating Instructions	1	CD-ROM only
3	FANUC Service Manual	1	CD-ROM only
4	Operating Instructions Manual (Service Manual)	1	Electronic files
5	Installation/Maintenance Manual	1	Electronic files
6	Electrical Manuals / Machine Tool Electrical Circuit Diagrams	1	Electronic files
7	Machine Accuracy Inspection Record	1	Technical Manuals
8	System Data Backup	1	Available on CD-ROM only
9	Basic supplies	1

1. Table of coolant, oil and grease are recommended for machine tools

 

Use parts		Name	Brand	Manufacturers' recommendation	Remarks
Hydraulic Station (Not standard)		Hydraulic oil	ISO VG32 (Winter) ISO VG46 (Summer)	Guoguang	Replace after 3 months of initial use; replace every 6 months afterwards
Spindle oil temperature system		Spindle oil	P-5	Tianpin	Room temperature use range 10~40ºC Oil temperature use range 10~45ºC
Lubrication system	Bearings	Lithium-based grease	AS2	GREASE NSK	1/3 of the bearing clearance volume
	Oil lubrication of guide rails and screw subsets	Guide oil	ISO VG 68 FEBIS 68	Mobil	Fill when the oil level is below the minimum level line

1.  

 

 

Customer Installation and Commissioning Preparation Form                  

NO	Projects	Requirements	Remarks
1	Plant foundation Situation confirmation	Machine weight approx. 24 T, see foundation plan for material preparation
		Quick-drying cement for secondary pouring of foundation bolts is recommended. High strength non-shrink grout
2	Inlet power cable line preparation	Cable YJV 4*14 mm^2
3	Compressed air access preparation	Air source filtration precision 100μm. Pneumatic tube outer diameter 12 mm
4	Oil for equipment	See "Recommended oils and fats table" for details
5	Shipping Confirmation	1. Confirm the transportation mode according to the plant and the surrounding road conditions 2. Meet the net transport size of the largest part of the machine 3. Confirm the lifting method according to the actual height of the plant
6	Installation spreader preparation	1. Steel wire rope, load-bearing 24T or more, lifting to confirm the weight of the machine. 2.Spreader

    

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